Cushion Assembly & Testing
- Requirements
The client required a complete assembly line and testing line for a seatpan assembly.
The testing station required multiple data acquisition components, such as load cells and LVDTs for linear displacement. The testing also required the use of a weight system to pre-load the seat during testing.
The stations needed to handle multiple models, as well as follow strict guidelines and standards.
- Solution
LG AUTOMATION designed and manufactured stations to perform the following functions:
- Bracket assembly.
- Clip insertion.
- Seat testing.
The production line leveraged a wide variety of components, such as torque controllers and servomotors.
- Results
The production line integrated the following components:
- Stanley torque tool & controller.
- SMC penumatic components.
- Bosch-Rexroth electric lifts.
- Keyence 2D scanners.
- Allen Bradley PLC & HMI.
- Racelake load cells.
- FESTO servomotors.
- Keyence analogue sensors.


