Vision station
inspection Requirements The client required to inspect a large door frame from multiple angles. The inspection required validating: Part presence Part orientation Part color Solution LG AUTOMATION designed a movable tooling assembly that rotates to place in focus the front r back side of the door frame. This mechanism utilized large pneumatic actuators. The station […]
Seat tester full frame
TESTER Requirements The client required multiple stations to test a seat’s clock spring, while measuring effort, angular displacement and current. Due to the seat’s size, the client provided a lift assist system, which required the station to be open from all sides. Solution LG AUTOMATION designed multiple stations, per seat model, to test each variant. […]
Blender system for urethane process
urethane Requirements The client required a complete system for blending multiple compounds to aid in the formation of urethane parts. The system needed to deploy the correct formula based on weight and percentage of compounds as well as mix them. Solution The Blender System is a fully automated blending solution for resin formulation needed on […]
Robotic cell
robot cell Requirements The client required an interchangeable tooling to allow the processing of multiple models. The tooling would allow a FANUC robot to weld multiple points in a X. Solution The mechanical design integrated a new tooling design, while ensuring the mechanical arrangement was suitable to the movements of a robot arm. The automation […]
Sonic weld for Hardtrim door reinforcement
welding Requirements The client required a station for welding together two plastic parts inside a door’s frame, in order to serve as reinforcement. The station required clamping a large door frame while minimizing depth. Solution LG AUTOMATION designed a station that leveraged a lift system so that the door frame could be placed vertically on […]
Electric test machine
electric tester Requirements The client required multiple test on a custom connector, ensuring it passes: Low-Voltage connection resistance test High-Voltage test (hi-pot) Open circuit Short circuit And finally, engraving a QR code on the connector at the end of the cycle. Solution LG AUTOMATION designed an index table that performs each test. The index table […]
Soldering station
electric welding Requirements The client required a high-throughput welding station to join a cable with a 90° connector. Solution LG AUTOMATION designed a compact station by integrating an Apollo Weiko Welding Unit along a movable nest assembly for easier access to the nests. The safety system required two light curtains as well as two optotouch […]
Bulk storage tank
storage tanks Requirements The client required a complete system to supply TDI and Polyol to the plant including design, construction, installation and commissioning of: Bulk Storage Tanks Pipe circuits Pumps and valves Control Panel HMI Instrumentation (temperature, level) Solution The mechanical design team proposed large tanks made-to-order to fit the client’s storage requirements. The automation […]
Index table cell for bushing link assembly
assembly Requirements Due to obtaining new contracts, the client required to optimize their plant layout. They commissioned partners to help them integrate multiple processes on a single station, increasing the efficiency of the plant area usage. Solution LG AUTOMATION delivered a design concept and feasibility analysis for the implementation of an index table. Afterwards, mechanical […]